
BAYANIN FASAHA
SUNA:AMPOULELEƘEWA MAI TSARKAKA
MISALI:AM-0.36(36lita 0)
1.GƘARSHE
An tsara wannan na'urar sterilizer ta jerin AM sosai kuma an ƙera ta bisa ƙa'idar fasaha ta GMP. Ta wuce ƙa'idar cancantar ingancin sarrafa inganci ta ISO9001.
Wannan autoclave ya dace da tsaftace kayayyakin magunguna kamar allura a cikin ampoules da kwalaben magani.
Za a yi gwajin zubar da ruwa ta hanyar amfani da ruwan launi don gano zubar da ampoules.
A ƙarshe, ana wankewa da ruwa mai tsarki, wanda ake tura shi ta famfon ruwa da shawa daga bututun sama don tsaftace kayayyakin.
2.SIZE& KuTALITI
| A'a. | Abu | Samfura: AM-0.36 |
| 1 | Girman ɗakin taro (W*H*L) | 1000*600*600mm |
| 2 | Girman gabaɗaya (W*H*L) | 1195*1220*1760mm |
| 3 | Matsin ƙira | 0.245Mpa |
| 4 | Zafin aiki | 121℃ |
| 5 | Kayan ɗakin | Kauri: 8mm, abu: SUS316L |
| 6 | Daidaiton zafin jiki | ≤±1℃ |
| 7 | Binciken zafin jiki na PT100 | Kwamfuta 2 |
| 8 | An saita lokaci | 0~999min, ana iya daidaitawa |
| 9 | Samar da wutar lantarki | 1.5 kw,380V,50Hz, Wayoyi na mataki na 3 na 4 |
| 10 | Samar da tururi (0.4~0.6Mpa) | 60 kg/baki |
| 11 | Tsarkakken samar da ruwa (0.2~0.3Mpa) | 50 kg/batch |
| 12 | Ruwan famfo mai samar da ruwa (0.2~0.3Mpa) | 150 kg/batch |
| 13 | Iska mai matsewa (0.6~0.8Mpa) | 0.5 m³/zagaye |
| 14 | Cikakken nauyi | 760 kg |
3.SSIFFOFI NA GININ GIDAN KWAIKWAYO DA AYYUKA
Sɗakin tsaftacewa:An yi amfani da ɗakin matsi na mai tacewa da bango biyu. An yi ɗakin ciki da SS316L wanda aka gama da madubi (Ra δ 0.5 µm) domin tabbatar da cewa ana iya tsaftace shi da kuma tsaftace shi, sannan kuma a ƙara juriyarsa ga tsatsa.
An yi layin rufewa ta hanyaraluminum silicateWanne ne mafi kyawun kayan rufewa, kuma kayan aikin murabba'i ne, yana da murfin ado na bakin ƙarfe
Ƙofofi:An tsara motar autoclave ɗin a matsayin nau'in wucewa. Ƙofofin suna da nau'in hinges da kuma kullewa ta atomatik.
Hatimin ƙofa nau'in iska ne mai hura iska, wanda iskar da aka matsa ta yi masa matsin lamba, kuma yana iya jure zafin ɗakin da matsin lamba.
● Za a iya fara zagayen hana haihuwa ne kawai bayan an rufe ƙofar gaba ɗaya an kuma kulle ta.
●Siska mai matsewa ta matakin kayan aiki: godiya ga sashe na musamman, ruwan matsewa ba zai iya tserewa zuwa ɗakin matsewa ba, wanda hakan ke lalata rashin lafiyar ɗakin da abubuwan da ke cikinsa.
●No injin tsabtace iska: godiya ga takamaiman ɓangaren giciye da aka tsara da kuma halayen injina na kayan gasket (roba na silicone), ana iya buɗe ƙofar ta hanyar fitar da ruwan matsi, saboda wannan yana sa gasket ɗin ya koma daidai wurin zama.
● Gyara mai sauƙi: babu buƙatar shafa man shafawa ko gyara lokaci-lokaci, sai dai tsaftace saman da kuma cire duk wani abu da ba a gani ba wanda zai iya matsewa tsakanin gasket da ƙofar;
● Tsaro: makullan tsaro na lantarki da na lantarki waɗanda mai sarrafa tsari ke sarrafawa suna hana buɗe ƙofar idan gasket ɗin har yanzu yana cikin matsin lamba da/ko kuma idan akwai yanayi da ke haifar da haɗari ga mai aiki da/ko kayan
Tsarin bututun:Ya ƙunshi bawuloli na pneumatic, tsarin injin, famfon ruwa, da sauransu.
●Bawul:Bawuloli da aka yi amfani da su na nau'in iska ne. Kwarewa ta shekaru goma wajen tsara waɗannan abubuwan don takamaiman aikace-aikacen ya ba da damar inganta hanyoyin tsarin da suka shafi tsarin hydraulic, yana samar da mafita waɗanda aka siffanta su da ƙananan girma, mafi kyawun aiki, da kuma mafi ƙarancin kulawa da sauƙi.
●Famfon ruwa: An haɗa shi da bututun feshi wanda aka sanya a saman ɗakin don samar da na'urar fesawa don sanyaya da tsaftacewa. Yana tabbatar da daidaiton zafin jiki da kuma sanyaya da sauri da kuma tsaftace ampoules.
●Famfon injin tsotsa: famfon ruwan yana ci gaba da fitar da iska ta hanyar amfani da iska mai daidaitawa koda kuwa
A lokacin allurar tururi da kuma matakan tsaftacewa. Tururin yana fitar da zafi ta hanyar narkewa, wanda hakan ke fitar da zafi mai ɓoye. Ta hanyar ci gaba da zubar da ruwan da ke fitowa a cikin ɗakin ta hanyar bawul ɗin da ke da ƙaramin sashe, ana tabbatar da yanayin canzawa wanda ke ba da damar daidaitawa iri ɗaya (ba kai tsaye) na zafin tsaftacewa, wanda ke haifar da ƙananan bambance-bambancen zafin jiki kuma yana hana taruwar a cikin ɗakin dumama da duk wani iskar gas mara narkewa da ke cikin tururin.
Tsarin sarrafawa:PLC+ HMI + Micro-printer + Mai rikodin bayanai.
●Lokacin da mai sarrafawa ta atomatik ya gaza a cikin yanayin, na'urar tsaro tana yin kariya daga matsin lamba a cikin gida a cikin matsin lamba na yanayi zuwa bayan jihar, kuma tana ba da damar buɗe ƙofar lodi.
●Domin gyara, gwaji da buƙatun gaggawa, ana iya yin aiki da hannu ta hanyar amfani da kayan aikin sarrafa damar shiga don kammalawa.
●Tsarin mai kula da babban kwamfuta: kalmar sirri mataki na 3. Mai gudanarwa zai iya saita sunan mai amfani (injiniya da mai aiki) da kalmar sirri.
●Allon taɓawa: sigogin aikin nuni da yanayin zagayowar tsaftacewa, aikin yana da sauƙi. Injiniyan zai iya gyara sigogi, gami da zafin jiki, lokaci, sunan shirin, lokutan tsaftacewa, da sauransu.
4.PGudun ROCESS
Tsarin sarrafa autoclave tare da zaɓi na atomatikaikiko da hannuaiki.
ZAGIN 1- Gilashiampouleda kwalba tsarkakewa –115°C / 30minti ɗaya ko 121 °C / minti 15
Ana lodawa→Ɗakin tsaftacewa→Dumamawada kuma yin sterilizing→Sanyaya (fesa ruwa mai tsafta)→Dduba zubar da ampoules(ta hanyar ɗakin vacuumize ko ruwa mai launi)→Wankewa (fesa ruwa mai tsafta)→Ƙarshe.
SHIRYA LIS
| A'a. | Suna | Samfuri | Mai ƙera | Bayani |
| Ⅰ | Babban jiki | 01-00 | ||
| 1 | Ɗakin taro | 01-01 | Shennong | An yi shi da SUS316L |
| 2 | Zoben rufe ƙofa | 01-03 | Runde China | Roba na silicon da aka yi amfani da shi na likita |
| Ⅱ | Ƙofa | 02-00 | ||
| 1 | Allon ƙofa | 02-01 | Shennong | An yi shi da SUS316L |
| 2 | Makullin kusancin ƙofa | Jerin CLJ | CoRon China | Kaifi, mai sauƙin shigarwa |
| 3 | Na'urar haɗin tsaro | 02-02 | Shennong | Juriyar zafin jiki mai yawa |
| Ⅲ | Tsarin sarrafawa | 03-00 | ||
| 1 | Manhajar tsaftace jiki | 03-01 | Shennong | |
| 2 | Kamfanin PLC | S7-200 | SIEMENS | Gudun da aka dogara da shi, kwanciyar hankali mai kyau, |
| 3 | HMI | TP307 | TRE | Allon taɓawa mai launi don sauƙin aiki |
| 4 | Firintar micro | E36 | Brightek, China | Aiki mai dorewa |
| 5 | Na'urar binciken zafin jiki | 902830 | JUMO, Jamus | Pt100, Daidaiton matakin A, daidaiton zafin jiki ≤0.15℃ |
| 6 | Mai watsa matsin lamba | MBS-1900 | DANFOSS, Denmark | Babban daidaiton iko, da aminci |
| 7 | Bawul ɗin daidaita matsin lamba na iska | AW30-03B-A | SMC | Aiki mai dorewa |
| 8 | Solenoid bawul | 3V1-06 | Kamfanin AirTAC | Shigarwa ta haɗin kai tare da aikin hannu, kyakkyawan aiki |
| 9 | Mai rikodin bayanai marasa takarda | ARS2101 | ARS China | Aiki mai dorewa |
| Ⅳ | Tsarin bututu | 04-00 |
| |
| 1 | Bawul ɗin pneumatic na kusurwa | Jerin 514 | GEMU, Jamus | Ingantaccen aiki a cikin aiki mai amfani |
| 2 | Famfon Ruwa | Jerin CN | Groundfos, Denmark | abin dogaro kuma amintacce |
| 3 | famfon injin tsotsa | Jerin GV | STERLING | Shiru, babban ƙimar injin injin |
| 4 | Tarkon tururi | Jerin CS47H | ZHUANGFA | Inganci yana da karko, aikin fasaha mai kyau |
| 5 | Ma'aunin Matsi | YTF-100ZT | Qinchuan Group | Tsarin sauƙi da aminci mai kyau |
| 6 | Bawul ɗin aminci | A28-16P | Guangyi China | Babban hankali |