
Injin cikawa mai bin diddigin kai huɗu
Injin cike kwalba mai kaifi huɗu na GZG-4, wannan injin hanyar cike kwalba ce mai bin diddigin kwalba, wacce za ta iya dacewa da nau'ikan takamaiman nau'ikan kwalba, kuma babu buƙatar katse cika kwalbar kamar yadda aka saba lokacin cika kwalbar, kuma aikin cika kwalbar yana kammala yayin motsi na kwalbar. Lokacin canza nau'in kwalbar, babu buƙatar daidaita matsayi na injiniya da yawa, samarwa ta farko tana daidaita sigogi kuma tana adana su, kuma lokaci na gaba da aka maye gurbin samfurin da ya dace, ana buƙatar kira ɗaya kawai don kiran sigogi, wanda zai iya cimma samar da ƙarfin cika kwalba ta atomatik, tsayin bututun da saurin cika kwalba da sauran sigogi.
Wannan injin ya dace da cika manna da ruwa, injin servo ne ke tuƙa shi don tuƙa piston kuma yana aiki tare da bawul mai juyawa don cirewa da huda kayan, da kuma sarrafa bugun cikawa ta hanyar daidaita siginar bugun motar servo, wanda zai iya daidaita ƙarar cikawa.
Wannan injin yana da halaye na ƙira mai sauƙi da kyau, mai sauƙi da sauƙin fahimta, da kuma daidaito mai girma.
An yi sassan da ke hulɗa da kayan wannan injin da kayan ƙarfe masu inganci, waɗanda suka cika buƙatun GMP. Ga ruwa mai yawan lalata, an yi hatimin piston da kayan Teflon don tabbatar da cewa kayan aikin sun daɗe suna aiki yadda ya kamata.
Injin zai iya aiwatar da aikin tsaftacewa ta atomatik guda ɗaya akan allon taɓawa, kuma tsawon lokaci da adadin lokacin tsaftacewa za a iya kammala su akan hanyar haɗin injin mutum; Dangane da buƙatun samarwa na abokan ciniki daban-daban, ana iya yin su azaman cikakken tsaftace tanki na CIP, kuma ana iya tsaftace silinda ta hanya ɗaya ba tare da ƙarshen ƙarewa ba, wanda ya cika cikakkun buƙatun GMP wajen cike samarwa.
Ana iya daidaita girman cikawa da saurin cikawa na wannan injin ba tare da wani tsari ba, kuma daidaiton cikawa yana da yawa. Cikowa cikin nutsewa, yana magance matsalar kumfa a cikin tsarin cika kayan aiki na musamman yadda ya kamata.
Halayen fasaha da sigogi:
| 1. Sunan samfurin samfurin: | Injin cikawa mai kai huɗu na GZG-4 |
| 2. Adadin bawuloli masu cikewa: | 4 |
| 3. Ƙarfin samarwa: | Kwalabe 1600/awa-kwalabe 4000/awa |
| 4. Kewayon diamita na kwalba mai dacewa: | Φ65-Φ260 mm ko kwalba mai murabba'i 65-260 mm |
| 5. Tsawon kwalba mai dacewa: | 180-360 mm |
| 6. Ikon mai masaukin baki: | 5.5KW |
| 7. Kuskuren cikawa: | ±1% |
| 8. Hanyar cikawa: | Nau'in bin diddigin piston na Servo |
| 9. Ƙarfin wutar lantarki: | Samar da wutar lantarki mai matakai uku na 380V |
| 10. Tushen iska: | 0.4-0.8MPa 0.5 cubic mita/minti |
| 11. Girman gaba ɗaya na babban injin: | 2800mm × 1100mm × 2400mm |
| 12. Nauyin katanga: | 1200 kg |
Jerin Saita
| SN | Suna | Samfuri | Alamar kasuwanci | Adadi |
| 1 | Mai sarrafa shirye-shirye na PLC | XD5-60T10-E | XINJI | 1 |
| 2 | Allon taɓawa HMI | TG765S-XT | XINJI | 1 |
| 3 | injin servo | DS5L-20P7 | XINJI | 10 |
| 4 | Sauya wutar lantarki | S-350-24 | Taiwan Mingwell | 1 |
| 5 | Masu kare wutar lantarki da kuma waɗanda za a iya sake saitawa | XYC4P 40A | Zhejiang Yaxi | 1 |
| 6 | Maɓalli | LAY5-41 | Na'urar Lantarki ta Sanli | 3 |
| 7 | masu fashewa | DZ47 C32 | Chint | 1 |
| 8 | Matsakaicin jigilar kaya | JQX-13F-DC24V | Chint | 3 |
| 9 | Mai hulɗa | CJX2-1210 | Chint | 2 |
| 10 | Makullin hoto | ER2-22NH | Yibo Jingke | 1 |
| 11 | Maɓallin kusanci | LJA18M-10N1 | Kayan Lantarki na Xinling | 1 |
| 12 | Kayan Aiki | SUS304 | Taigang | |
| 13 | Ciko kayan bawul | SUS304 | Taigang | |
| 14 | Bawul ɗin wurin zama na kusurwa | DN40 | Qingdao Jinrui | 1 |
| 15 | Mai raba ruwa da mai | AFC2000 | AIRTEC | 1 |
| 16 | Bawuloli na Solenoid | 4V210-08-DC24V | AIRTEC | 16 |
| 17 | Silinda mai cike bawul | SDA32*10 | Zhejiang Xingchen | 1 |
| 18 | Maɓallin matsin lamba na iska | QPM21-NO | Shenchi Pneumatic | 1 |
| 19 | Mai kula da matakin | HHY1G | Kayan Lantarki na Xinling | 1 |
| 20 | Farantin sarka | 812SS-K600 | Shanghai Wenzuan |
Injin rarraba hula ta atomatik
A zuba kwalaben da suka lalace ko kuma abin toshewa na ciki ko murfi na waje ko wasu kayayyaki da hannu a cikin akwatin ajiyar kwalbar → ɗagawa → kayan zuwa tsari na gaba.
Sigogi na fasaha
1. Kayan da suka dace: kwalabe, mashigin ciki, murfi na waje, da sauransu
2. Sauri: mai daidaitawa, don dacewa da amfani da injin sauke murfin da injin ɗaga murfin don kayan aikin sarrafawa na gaba, wanda kayan aiki ne na musamman don sauke murfin atomatik da faɗuwar murfin, galibi ana amfani da shi a cikin kayan tallafi na layin cikewa, kuma babban aikin shine buɗe murfin da sakin murfin.
3. Girman: 800*1000*2500mm
4. Nauyin dukkan na'urar: 150kg
5. Ƙarfi: 0.37kw (gudun da za a iya daidaitawa)
6. Kayan aiki: bakin karfe ga dukkan na'urar
Nauyin Majalisa:
Injin rufe murfin gabaɗaya yana ƙunshe da sassa biyu, ɓangaren yanke murfin atomatik da ɓangaren faɗuwar murfi. Ya ƙunshi bel ɗin ɗaukar murfin kwalba da silo, bel ɗin ɗaukar murfin an samar da shi da abin toshewa mai juyewa wanda ke ɗauke da murfin kwalba, kuma kusurwar karkata na wani ɓangare na bel ɗin ɗaukar murfin da abin toshewa suna da alaƙar haɗin gwiwa mai zuwa: tsakiyar nauyi na murfin baya a cikin ɓangaren yana wajen abin toshewa, kuma tsakiyar nauyi na murfin gaba a cikin ɓangaren yana cikin abin toshewa. Wannan ƙirƙira ta yi amfani da gaskiyar cewa tsakiyar nauyi na murfin kwalbar bai yi daidai da tsakiyarsa ba, don haka murfin baya ya faɗi daga tsiri na tsayawa a cikin sashin da ke sama na bel ɗin ɗaukar murfin a ƙarƙashin aikin nauyi nasa, ya koma silo cikin 'yanci, kuma ya kammala murfin, saboda haka, tasirin murfin ƙarami ne, murfin ba shi da sauƙin karyewa lokacin da murfin bai daidaita ba, kuma ana iya daidaita murfi da yawa a lokaci guda, wanda zai iya ninka ingancin murfin.
Musamman:
Tsarin rufe murfin galibi yana amfani da na'urar rufe bel wacce ke gudana a layi madaidaiciya don cimma manufar rufe murfin. Tsarin tallafi shine don tallafawa tsarin ɗaga murfin tsaye, kuma ana iya daidaita kusurwar karkata bel ɗin tsarin ɗaga murfin don biyan buƙatun rufe murfin na tsayi daban-daban. Tsarin rufe murfin yana sa murfin ya faɗi daidai a bakin kwalbar ta hanyar layin jagora mai lanƙwasa, don cimma haɗin kai da injin rufe murfin crawler ta atomatik. Wannan kayan aikin yana da halaye na tsari mai sauƙi da ma'ana, kyakkyawan matakin sarrafa kansa, babu buƙatar hawa sama don wadata da rufewa, da sauƙin aiki.
Injin rufewa ta atomatik
Bayani da halaye na aikin kayan aiki
1. Diamita na murfin shine φ30~φ130mm, kuma tsayin kwalbar shine 50~250mm; Tsawon murfi: 5~15mm, ana buƙatar murfin ya kasance ba ya nakasa, kuma taurin yana da kyau;
2. Ingancin samarwa yana da daidaito, har zuwa gwangwani 50 a minti ɗaya;
3. Kayan da aka yi amfani da su gabaɗaya galibi an yi su ne da bakin ƙarfe, tare da kauri na 1.2mm;
1. Ana sarrafa shi ta hanyar maɓallan maɓalli, wanda yake da sauƙin amfani kuma mai sauƙin amfani.
2. Kayan aikin na iya haɗawa da ɓangaren ciyar da murfin, kuma ana iya zaɓar mai ɗaga murfin bisa ga ainihin buƙatun;
3. Sauya kwalaben daban-daban yana buƙatar maye gurbin teburin juyawa, ramin murfin ƙasa, daidaita shingen kariya da ƙafafun rufewa, kuma lokacin yana kimanin mintuna 40;
9. An sanya masa bel mai tsawon mita 1, tsayin mita 1.3, da faɗin milimita 800;
10. Girman kayan aikin yana da tsawon mita 1 da faɗin mita 0.8 * tsayin mita 1.3;
11. Nauyin da aka yi amfani da shi ya kai kimanin 160KG, kuma nauyin da aka yi amfani da shi ya kai kimanin 200KG;
12. Wutar Lantarki: 380V, 50/60H, 0.8kW;
13. Kayan da ke cikin bel ɗin jigilar kaya bakin ƙarfe ne;
15. Idan diamita na kwalbar bai canza ba kuma tsayin ya bambanta, ana buƙatar daidaita tsayin murfin da gland, kuma lokacin daidaitawa yana kimanin minti 10, amma bambancin tsayin ba ya shafar jigilar da ba ta da tabbas.
16. Ana buƙatar a haɗa injin ɗin da na'urar sanyaya iska, domin kayan aikin su yi aiki akai-akai da sauri, ana ba da shawarar a haɗa na'urar sanyaya iska da ƙarfin 5KW, don Allah a kawo naka;
17. Wannan samfurin ya dace da rufe murfin filastik mai hana ƙura na dukkan nau'ikan filastik na PET, ƙarfe, aluminum da takarda zagaye, ƙirar samfurin ta ci gaba, tsarin ya dace, kuma aikin yana da sauƙi, masana'antar abinci, magunguna, shayi da sinadarai da sauran masana'antu dole ne su zama kayan aikin marufi masu kyau.
Mai rufe murfin aluminum mai sanyaya ruwa
Lura: Lokacin shigar da injin a karon farko, tabbatar da cewa ruwa yana dawowa cikin tankin kafin danna maɓallin "farawa". Idan na'urar ta daɗe, maimaita wannan matakin lokacin amfani da shi.
Lura: Dole ne a yi amfani da wannan injin a kan tushen da ya dace!
Dole ne a ƙara wannan injin tare da maganin daskarewa a lokacin hunturu!
Bayani:
Na'urar rufe murfin aluminum mai ƙarfi da ruwa mai sanyaya ruwa ita ce sabuwar samfuri tare da tsarin sanyaya biyu da kamfaninmu ya ƙirƙira, wanda ya dace musamman don amfani a wurare masu zafi da na wurare masu zafi ko wurare masu buƙatar aiki akai-akai, kuma yana iya rufe bakin kwalbar akwati. Kayan da ke cikin akwatin na iya zama polyethylene (PE), polypropylene (PP), polystyrene (PS), polyester (PET), ABS, gilashi, yumbu, jikin kwalbar ƙarfe da murfi.
Ana amfani da wannan kayan aiki a masana'antu kamar su magunguna, magungunan kashe kwari, abinci, sinadarai na fetur, kayan kwalliya, sinadarai da sauran masana'antu don rufe murfin aluminum na kwantena don taka rawar rufewa, hana jabun kayayyaki da kuma hana sata.
Babban sigogin fasaha:
| Ƙarfin wutar lantarki: | 220V/50Hz |
| Matsakaicin ƙarfin lantarki na na'urar CMOS: | 37A |
| Matsakaicin wutar lantarki na dukkan na'urar: | 16A |
| Diamita na rufewa: | Kwalaben bakin allura Φ15-130mm ƙasa da 30mm Ana iya keɓance murfin da ba a iya keɓancewa ba bisa ga buƙatu |
| Matsakaicin saurin rufewa: | 26 m/min, kwalaben 300/min (za a ɗauki kwalban PE mai diamita 30mm a matsayin misali) |
| Girman na'urar: | 600×460×1100mm (tsawo, faɗi da tsayi) |
| Nauyin na'urar: | 65Kg |
| Girman firikwensin: | 800×125×95 mm (LwH) |
Injin lakabin layi guda ɗaya mai sauri na atomatik
Babban manufar kayan aikin
Lakabin da suka dace: lakabin da ke mannewa kai, fina-finan da ke mannewa kai, lambobin kula da lantarki, barcodes, da sauransu;
Kayayyakin da suka dace: Kayayyakin da ke buƙatar a haɗa lakabin a gefen jirgin, babban saman baka na gefe, saman kewaye, saman zagaye mai murabba'i, da saman saman;
Masana'antar aikace-aikace: ana amfani da shi sosai a abinci, kayan wasa, sinadarai na yau da kullun, kayan lantarki, magunguna, kayan aiki, robobi, bugu da sauran masana'antu;
Kayan aiki halaye
Gabaɗaya injin ɗin yana amfani da tsarin sarrafa PLC tare da fasahar zamani, don haka dukkan injin ɗin yana aiki daidai gwargwado kuma a babban gudu;
Tsarin aiki yana amfani da ikon sarrafa allon taɓawa, wanda yake da sauƙin aiki, mai amfani kuma mai inganci;
Tsarin matsi na daidaita dunƙule, madaidaicin aiki;
Tsarin daidaita saurin juyawar mita don tabbatar da daidaito da santsi;
Faɗin amfani mai yawa, mai amfani da yawa kuma mai daidaitawa;
Fa'idodin kayan aiki:
Aiki mai ƙarfi, injin ɗaya zai iya gane nau'ikan lakabin samfura guda 4 (kwalba murabba'i, kwalba mai zagaye, kwalba mai lebur, kwalba mai siffar musamman)
Lakabi mai faɗi, babu wrinkles, babu kumfa, daidaiton lakabi mai kyau, inganci mai kyau da kwanciyar hankali;
Ta amfani da daidaitawa mai sassauƙa na tsarin saman da tsarin jagora, ƙirar kirkire-kirkire na daidaitawar injiniya na haɗin tsarin ɓangaren da laƙabin laƙabin, matakin 'yancin matsayin laƙabin yana da sauƙin gyara (ana iya gyara shi bayan daidaitawa), don haka daidaitawar juyawa da laƙabin laƙabin tsakanin samfura daban-daban ya zama mai sauƙi kuma yana adana lokaci;
Ga kwalaben lebur, kwalaben murabba'i, da kwalaben lanƙwasa, ana amfani da dabarar raba kwalbar saman teku don tabbatar da cewa kwalaben ba su da tsaka-tsaki ta atomatik, kuma akwai buƙatu masu sauƙi ga ma'aikata su sanya kwalaben da layin haɗawa don haɗawa a cikin kwalaben, wanda hakan ke rage wahalar aiki ko haɗa layin haɗawa sosai.
Ana iya samar da shi ta hanyar injina ɗaya ko kuma ta hanyar layin haɗawa;
Babban kayan aikin shine bakin karfe da kuma ƙarfe mai inganci na aluminum, tsarin gabaɗaya yana da ƙarfi, kyakkyawa kuma mai karimci;
Ana sarrafa shi ta hanyar tsarin sarrafa firikwensin PLC + na yau da kullun + tsarin sarrafa firikwensin na yau da kullun, hanyar hulɗar ɗan adam da kwamfuta cike take da bayanan Sinanci, mai sauƙin amfani, kuma mai sauƙin kulawa;
Kayayyakin tallafi na kayan aiki cikakke (gami da tsarin kayan aiki, ƙa'ida, aiki, gyarawa, gyarawa, haɓakawa da sauran kayan bayani) don samar da cikakken garanti don aikin kayan aiki na yau da kullun;
Yana da aikin ƙidayar samarwa, aikin adana wuta (lokacin da babu samarwa a cikin lokacin da aka ƙayyade, kayan aikin za su juya ta atomatik zuwa yanayin jiran aiki na ceton wuta), da kuma aikin tunatarwa na saita lambar samarwa.
Babban bayani dalla-dalla da sigogin fasaha:
| Girman Inji: | 2000(L) × 1100(W) × 1500(H)mm |
| Saurin lakabi (Saurin Fitarwa) | 30-100pcs/min (ya danganta da girman kwalba da tsawon lakabin) |
| Abu Mai Lakabi Mai Tsawo | 80-350mm |
| Abu mai laƙabi mai kauri | 30-200mm |
| Tsawon Lakabi | 20-150mm |
| Tsawon Lakabi | 25-300mm |
| Yana shafa daidaiton alamar | ±1mm (ban da kurakuran kwalba da lakabi) |
| Mirgina ciki | 76mm |
| Diamita na Waje na Birgima | 280mm |
| Wutar Lantarki: (Wutar Lantarki) | 220V 50/60HZ |
Babban Teburin Tsarin Kayan Lantarki:
| SN | Suna | Adadi | Bayani |
| 1 | Mai Kula da Dabaru na PLC | Saiti/abu 1 | Weikong |
| 2 | Tsarin Injin Dan Adam na Touch Screen | Naúra 1 | Weikong |
| 3 | Gano Abubuwa Firikwensin Hoto na Wutar Lantarki | Saiti 1 | Omron |
| 4 | Lakabi Ciyar da Servo Motor | Naúra 1/abu | Ourii |
| 5 | Direba (Servo) | Naúra 1/abu | Ourii |
| 6 | Mai Canja Mita Mai Canjawa | Guda 1 | Shengchuan |
| 7 | Motar jigilar kaya | Naúra 1 | Huangyan Sanli |
| 8 | Motar Sarrafa Gudu | Raka'a 2 | Ningbo Zhongda |
| 9 | Firikwensin Gano Lakabi | Saiti/abu 1 | LEUZE |
| Ana ci gaba da sabunta kayan aiki, don haka saitin da ke sama don tunani ne kawai, amma ba zai yi ƙasa da saitin da ke sama ba. | |||
Layin jigilar kaya + layin dandamali + layin da aka haɗa + kan wutar lantarki
Layin jigilar kaya mai haɗe-haɗe
| Sifofin layi masu alaƙa | |||
| Sunan Rubutun | Kadarorin | Kayan Aiki | Bayani |
| Ƙulle | Kauri mm 2 | 304SUS | |
| Tsarin Tallafin Tsaro | 'Yan wasan kwaikwayo | 304SUS | |
| Bangaren Tsaro | Kauri mm 5 | Roba mai yawan ƙwayoyin halitta | |
| Farantin Sarkar Na'ura Mai Na'ura | Bakin ƙarfe mai jure lalacewa | 304SUS | Faɗin mm 82.6 |
| Sukurori | 8X15 | 304SUS | |
| Mota | 10X15 | Tushen jan ƙarfe | 0.55 Saurin da za a iya daidaitawa |
| Sifofin layin jigilar kaya | |||
| Sunan Rubutun | Halaye | Kayan Aiki | Bayani |
| Jikin Layi | Kauri mm 1.5 | 304SUS | |
| Tallafin Garkuwa | 'Yan wasan kwaikwayo | 304SUS | |
| Farantin Sarkar Na'ura Mai Na'ura | Bakin ƙarfe mai jure lalacewa | 304SUS | Faɗin mm 82.6 |
| Sukurori | 8 x 10 | 304SUS | |